Characteristics:
Pultrusion resin is a specialized type of thermosetting polymer resin used in the pultrusion process, a manufacturing method that produces continuous, high-strength composite profiles or shapes. It possesses several key characteristics:
Low Viscosity: Pultrusion resins typically have a low viscosity, which allows them to impregnate and saturate reinforcing materials, such as fiberglass, carbon fibers, or aramid fibers, effectively.
Thermosetting Nature: These resins are thermosetting, meaning they undergo a chemical transformation upon curing. The curing process usually involves heat, resulting in a rigid and durable composite material.
Fast Curing: Pultrusion resins are designed to cure rapidly, which is essential for continuous manufacturing processes like pultrusion, where a high production rate is desired.
High Temperature Resistance: They offer good heat resistance, ensuring the final composite material can withstand elevated temperatures without significant degradation.
Chemical Resistance: Pultrusion resins are often resistant to a wide range of chemicals, which adds to the durability of the final composite product.
Low Shrinkage: Low shrinkage during curing is essential for the pultrusion process to minimize distortion and maintain tight tolerances in the produced profiles.
Advantages:
High Strength-to-Weight Ratio: Pultrusion resins, when combined with reinforcing fibers, produce composite materials with an excellent strength-to-weight ratio, making them suitable for applications requiring lightweight but robust components.
Continuous Production: The pultrusion process, using these resins, allows for continuous and automated production of profiles, reducing labor costs and increasing efficiency.
Consistency: The automated nature of pultrusion ensures consistent material properties and dimensions, resulting in high-quality products with minimal variation.
Customization: Manufacturers can tailor the resin formulation to achieve specific material properties, including variations in curing time, mechanical characteristics, and fire resistance.
Corrosion Resistance: Pultrusion composites made with the resin are corrosion-resistant, making them ideal for use in environments with exposure to moisture and aggressive chemicals.
Application Scenarios:
Construction Industry: Pultrusion resins are used to produce components like structural shapes, grating, and panels for construction applications, providing lightweight and durable alternatives to traditional building materials.
Infrastructure: Pultruded profiles are used in infrastructure projects for producing bridge decks, guardrails, and utility poles, offering strength, corrosion resistance, and long service life.
Aerospace and Aviation: These resins are employed in aerospace and aviation for manufacturing lightweight, high-strength components in aircraft, satellites, and UAVs.
Automotive: In the automotive industry, pultrusion composites using these resins are used for producing lightweight, crash-resistant components like impact beams and structural reinforcements.
Electrical Insulation: Pultrusion resins find application in electrical insulation components like support structures for high-voltage equipment due to their dielectric properties.
Reinforced Profiles: These resins are used to manufacture reinforced profiles for various applications, including sporting goods, transportation, and industrial equipment where lightweight and strong components are desired.
Marine: Pultruded composites made with these resins are used in marine applications, such as boat construction and offshore structures, where resistance to saltwater and harsh environmental conditions is crucial.
In summary, pultrusion resin is essential for producing high-strength, lightweight composite profiles used in a wide range of industries. Its advantages include continuous production, customization, and resistance to heat, chemicals, and corrosion, making it a popular choice for applications demanding durable and lightweight materials.
Name | Type | Viscosity | Geltime | Characteristics and applications |
BY-1510 | Ortho | 300-500 | 4-6 | High mechanical strength and toughness, suitable for profiles of windows, tent rods, grating, etc. |
BY-1511 | Ortho | 350-500 | 4-8 | High mechanical strength and toughness, suitable for general purpose. |
BY-1512 | Ortho | 500-700 | 5-10 | High mechanical strength and toughness, with good heat resistance and surface gloss. Suitable for general purpose. |
BY-1513 | Ortho | 280-420 | 4-6.5 | Specially designed for translucent products with good mechanical strength. |
BY-1514 | ISO/NPG | 600-900 | 4-7 | High reactivity, medium viscosity. High mechanical strength, good electric property and chemical resistance. Suitable for electrical applications, industrial parts etc. |
BY-1515 | ISO | 400-550 | 5-10 | Excellent electric property and mechanical strength with high elongation and weak chemicals resistance. |
BY-1516 | PTA | 400-600 | 4-7 | Excellent electric property, heat resistance and mechanical strength. |
BY-1517 | ISO | 1000-1400 | 4-7 | High mechanical strength and elongation with good weak chemical resistance, excellent electric property and wave-transmissivity. |
BY-1518 | ISO | 1750-2150 | 9-14 | High mechanical strength and elongation with good weak chemicals resistance, excellent electric properties. |
BY-1519 | ISO | 600-800 | 5-9 | High mechanical strength, good adaptability for different curing system, efficiently improved productiveness and stability of pultrusion. |
BY-1520 | ISO | 1350-1550 | 3-6 | High mechanical strength and rigidity, with good weak chemicals resistance, excellent electric properties. |
BY-1521 | ISO / PTA | 400-600 | 4-8 | Relatively high mechanical strength, high elongation at break, good weather and chemical resistance. |
BY-1522 | PU | 250-450 | 15-35 | Modified PU resins, well-combined with glass-fiber, high strength, high toughness and weather resistance. |
BY-1523 | VE | 400-500 | 10-30 | High mechanical strength and toughness, significant resistance for inorganic acid, alkali, and salt. |
BY-1524 | VE | 400-600 | 10-30 | Bisphenol A type vinyl ester. Good resistant property of acid, alkali, salt, water, and organic solvents. |